• Speedpac (Packing Supplier) Case StudySpeedpac (Packing Supplier) Case StudySpeedpac (Packing Supplier) Case StudySpeedpac (Packing Supplier) Case StudySpeedpac (Packing Supplier) Case Study
  • Speedpac Case Study

    Speedpac are a Northants based contract packaging supplier, offering storage, dis-assemble/assembly and re-packing work in order to create gift sets for a number of Blue Chip clients. These products are then delivered into many major retailers and department stores. The products consist of, but are not limited to, cosmetics / toiletries / DVD’s & Audio’s.  Work commissioned by these clients is mainly as a result of successful tender submissions.

During this tender process, it became apparent to the Management team, that opportunities could be far greater enhanced if Speedpac were to explore the possibility of becoming certificated to a widely recognised 3rd party standard. Consideration was therefore given to both ISO 9000 and BRC (British Retail Consortium), with the latter being finally chosen, due to an indication of additional custom from other sources, specific to this standard.

Bob Waller Consultancy was therefore contacted, with a brief to achieve BRC certification within a short timeframe, with an initial indication of 6 months being requested.

Issues to resolve

  • The seasonal nature of the business, with an obvious peak at Christmas time, meant that without achieving the BRC standard, opportunities for further business expansion were limited.
  • Although the company had existing paperwork and systems in place in order to operate the business, there were neither HACCP plans nor a Quality Manual in place. Therefore, existing procedures needed to be formalised and strengthened.

Solution

  • Bob Waller Consultancy commenced writing the procedures required in order to meet the BRC standard, incorporating existing policies and records, and creating any new documents as required.
  • Internal audit systems were established, against the procedures within the Manual and newly written HACCP plans.
  • Although unable to meet the originally requested 6 month target, within 9 months however, Speedpac had fully achieved the BRC certification that they coveted.

Outcome

During the first year meeting the BRC Storage & Distribution Standard, there was no grading system. During the 2nd year with a revised standard, Speedpac, with our ongoing consultancy support, achieved Grade B. The Company has since maintained their certification, impressively progressing to Grade AA in subsequent years.

The successful achievement of BRC Certification has undoubtedly opened doors that otherwise would have remained closed. As a result of this achievement, Speedpac have continued to grow their business and product range, to now include within their portfolio, the contract packing of breakfast cereal drinks and alcoholic gift sets. As this business is less seasonal and therefore provides business all year round, this has enabled growth and job security for their staff. Speedpac are currently in the position of considering increasing their capacity in order to meet growing demand.

What our clients say

  • Bob has been pivotal in the Club obtaining and retaining the 5H’s.

    We have found his knowledge, experience and expertise invaluable and have called upon a number of his services over the years.

    Simon Murphy
    Head of Catering, West Bromwich Albion Football Club.

  • As a contract packer, our goal to obtain BRC accreditation, for a business that is constantly evolving to meet changing customer demand, was a daunting prospect.

    Bob Waller consultancy however, guided us through the whole process, from the initial planning stages, to creation of a fully operational quality manual, and right up to being awarded BRC accreditation. They remain our technical consultants 3 years on, guiding us through audits, staff training and policy changes.

    We would strongly recommend Bob Waller Consultancy to any business looking for guidance with their quality process. They supply a friendly, professional, and most importantly, user friendly service.

    David Brocklehurst
    Managing Director
    Speedpac Limited.

  • Bob and his team have worked with us for several years now, maintaining and improving our quality system . They assisted us through the transition to the new standard and act very much as if they are part of our own team.

    I would highly recommend Bob Waller Consultancy to assist in all aspects of your quality program.

    Derek Sweeney
    Managing Director
    Chase Equipment Ltd.

  • We have been using Bob Waller’s services for over twenty years in an advisory capacity and he has been an invaluable part of our business during that time. Bob has been responsible for creating our BRC conforming system and has helped us to consistently achieve Grade A status since 2006.

    Bob has also been instrumental in developing and refining our other internal control systems and dealing with customer technical audits and questionnaires. We have been able to rely upon his knowledge and experience which helps to keep our Technical Department running smoothly and efficiently.

    Andy Richards
    Managing Director, Phoenix Brands Ltd.

  • I would highly recommend Bob Waller, who came to teach me HACCP 24 years ago, and we are still working together as a team. Bob is a very highly skilled and knowledgeable person, who has put in place all kinds of systems, together with company policies, according to current legislation. This has led to us achieving BRC AA Grade to the highest levels consistently.  

    Bob is very friendly and has a highly professional approach, not only in dealing with blue chip technical teams, but also internal audits supplier questionnaires, and auditing companies to the latest BRC standard.

    Internal training is also always arranged to the highest standard.’

    Sheila Akhtar
    Quality Manager, AIB Foods Ltd.

  • I would highly recommend Bob Waller Consultancy. He took a complicated generic HACCP plan which had clearly not been written with Grape Tree in mind and didn’t reflect the system which we have here and reworked it in to a conscience clear plan which is easy to use daily. During the writing process, Bob visited our site several times to ensure that every point reflects what we do here and he has returned to our premises several times since the HACCP plan has been up and working to ensure that it is running smoothly. He is extremely reliable; providing assistance by phone or email quickly and always maintains a professional, yet approachable manner.

    Leanne Mason,
    Technical Assistant,
    J G Foods trading as Grapetree.

Our clients include

  • West Bromwich Albion Football Club
  • Speedpac
  • Aibfoods
  • Grape tree
  • Chase
  • Phoenix brands